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Capabilities North America PCB Design

PCB Design Services

Printed Circuit Board (PCB) design is the process of creating a layout or blueprint for a PCB, which is an essential component of most electronic devices. PCBs provide a platform for connecting and mounting electronic components, such as resistors, capacitors, integrated circuits, and connectors, in a precise and organized manner. The design of a PCB is crucial because it determines the electrical connectivity, signal integrity, and overall functionality of the electronic device.

PCB design is a critical part of electronic product development. It involves creating a detailed plan for the layout, connections, and components of a printed circuit board. This design is then used to manufacture the actual PCBs, which serve as the foundation for electronic devices. Effective PCB design is essential for ensuring the reliability, performance, and functionality of electronic products.

Certified Manufacturer Based in North America

GCP Registered

REACH COMPLIANT

IPC CERTIFIED

ISO9001:2015 CERTIFIED

ROHS Lead-Free COMPLIANT

UL CERTIFIED

Printed Circuit Board Fabrication

Printed Circuit Board (PCB) fabrication is the process of designing and manufacturing the physical board that serves as the foundation for electronic components and interconnections in various electronic devices. PCBs are used in a wide range of applications, from simple consumer electronics like smartphones and computers to complex industrial equipment and aerospace systems.

Process Steps for PCB Fabrication

Design: The first step is to create a PCB layout or design using specialized software. Designers place electronic components and trace the interconnections between them on a virtual PCB board. This design specifies the size, shape, and arrangement of components and traces.

Gerber Files: Once the PCB design is complete, the designer generates Gerber files, which are industry-standard file formats that provide detailed information about the PCB’s layout, including the placement of components, traces, and drill holes.

Material Selection: The choice of materials is critical in PCB fabrication. The most common material for PCBs is a fiberglass-reinforced epoxy laminate known as FR-4. Other materials may be used for specialized applications, such as ceramic PCBs for high-temperature environments or flexible PCBs for applications requiring flexibility.

Substrate Preparation: The chosen substrate material is cut into the required size for the PCB. Copper foil is then laminated onto one or both sides of the substrate, creating a conductive layer.

Photoresist Application: A layer of photoresist is applied to the copper surface. Photoresist is a light-sensitive material that will be used to create the PCB’s copper traces.

Exposure and Development: The Gerber files are used to create a photomask that represents the desired PCB traces. The PCB is exposed to UV light through this photomask, which hardens the photoresist in areas where traces are needed. The unexposed photoresist is then developed, leaving behind the pattern of traces on the copper surface.

Etching: The exposed copper that is not protected by the developed photoresist is etched away using a chemical process. This leaves only the desired copper traces on the PCB.

Drilling: Holes are drilled into the PCB to accommodate through-hole components and vias (connections between layers in multilayer PCBs). These holes are typically plated with copper to create electrical connections.

Solder Mask and Silk Screen: A solder mask is applied over the copper traces to insulate them and protect against oxidation. A silk screen layer is added for component labeling and reference markings.

Final Inspection: The completed PCB undergoes thorough quality control and inspection to ensure that it meets the design specifications and industry standards.

Testing: The PCB may also undergo electrical testing to check for continuity and proper functionality.

FAQs

As a Printed Circuit Board supplier and manufacturer, we receive many technical questions about PCB fabrication. Learn about our process and explore common customer questions.

Although you are located in Canada I see that you do ITAR work. Can you please explain how you do that?

Yes absolutely. As Canadian company we are fully GCP qualified which is the Canadian version of ITAR. We are legally able to fulfill any ITAR requirements with our GCP Registration. Go to this link on our web site to get the full story and downloadable copies of our GCP Registration.

In terms of your Global sourcing of PCBs, how does that work? Can I expect the same quality as I get from the boards you build at Siber in Canada?

We have been providing our customers with top quality global sourcing products. We have a number of fully qualified, and surveyed offshore partners that we use to provide our customers with the very same quality and service that Siber provides. In fact, our customers consider our global services one of the highlights of doing business with Siber Circuits.

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Markets We Serve

Siber Circuits Technology and services are best utilized in the following industries:

Aerospace

In the soaring realm of aerospace, where performance is non-negotiable and conditions are extreme, Siber Circuits emerges as the vanguard of precision engineering. Our aerospace PCB assembly services are the bedrock upon which the most advanced systems thrive.

Automotive

Reliability and technical support are keys to delivering on your automotive requirements.

Commercial

Elevate Your Innovations to New Heights! From the whisper-thin wearables gracing your wrist to the behemoth refrigerators that stand guard over your culinary creations, the heartbeat of modern marvels lies within the realm of printed circuit boards.

Medical

At Siber Circuits, we don’t just create printed circuit boards (PCBs) – we engineer pathways to unparalleled medical device excellence.

Military

In the dynamic landscape of military electronics, where precision and security reign supreme, Siber Circuits emerges as the harbinger of cutting-edge mil-spec printed circuit boards.

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Why Choose Siber Circuits?

One Manufacturer, Endless Possibilities

Beyond computers, PCBs thrive as the architects of innovation, from oil’s subterranean secrets to the stratosphere of military aerospace. They whisper life into industrial machinery, pulse within healthcare’s marvels, and orchestrate a myriad of industries. Within these minuscule wonders lies complexity that demands mastery. Siber Circuits, ensconced in North America, is the forge where quality standards meld with expeditious creation.

UNFOLDING TRENDS IN PCB ELEGANCE

Picture a canvas that evolves with the rhythm of innovation –the world of PCB design. Witness high-speed marvels, the intricate dance of high-density interconnects, battery-efficient micro wonders, and powerhouses of high-energy and eco-conscious biodegradable marvels. Amidst this ever-changing landscape, Siber Circuits stands as the guardian of precision.

WHERE DREAMS MATERIALIZE: DESIGNING TOMORROW

At Siber Circuits, creation is a harmonious blend of art and engineering. Within 24 to 48 hours, your prototypes breathe life, while production quantities materialize within two to four weeks. Each product carries the signature of perfection, birthed within our on-site sanctuary.

UNEARTH PARTNERSHIPS IN EXCELLENCE

More than just manufacturing, our journey is a symphony of partnerships. Anchored in our values, we tread the path of customer service and employee well-being. As we nurture offshore alliances, our focus remains steadfast on exceeding expectations while embracing our commitment to strategic growth.

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